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Common faults and treatment methods of blank coder
source:English website Release time:2022/3/8 15:44:53
The appearance of Henan billet coder robot has reduced a large part of the labor force of the brick factory, but the faults that often occur in the use of the billet coder are: the working face and running direction of the billet pushing template are not vertical, the stop position of the template is incorrect, there are early stop and slow stop, the billet cutter is out of control, the template moves continuously, the main of the claw clutch Passive claw collision, frame swing, unstable operation of the template, bending of the cutting blank, incomplete cutting of the blank, irregular back end of the brick blank, frequent steel wire breaking, etc. The following is the analysis for you by the experts of the blank coder: the working surface of the blank pushing template of the blank coder is not perpendicular to the running direction. The causes: the reciprocating movement of the template is parallel, which is due to improper adjustment; The reciprocating movement of the template is not parallel, and the forward and backward of one end are ahead, it may be the manufacturing quality problem or the damage of a part of the crank rocker mechanism.
treatment method:
treatment method for the first reason: ① adjust the adjusting rod of the connecting rod, increase or decrease the length of the two connecting rods to make the sample plate parallel; ② Adjust the connecting seat of the push rod (fine tune at this time to ensure that the screw thread has sufficient connection length), increase or decrease the length of the two push rods to make the sample plate parallel; ③ Add shims between the push rod connecting seat and the template to make the template parallel.
treatment method for the second cause: ① check whether the two eccentric wheel keyways and eccentric pin holes are symmetrical or worn. If there is error or damage, repair them; ② Check whether the center distance between the corresponding holes of the two swing rods is equal or worn, and whether the installation position is symmetrical. If there is any error or damage, it shall be repaired; ③ Check whether the hinge bearing and pin shaft of the crank rocker mechanism are damaged and whether they need to be replaced with new parts.
treatment method:
treatment method for the first reason: ① adjust the adjusting rod of the connecting rod, increase or decrease the length of the two connecting rods to make the sample plate parallel; ② Adjust the connecting seat of the push rod (fine tune at this time to ensure that the screw thread has sufficient connection length), increase or decrease the length of the two push rods to make the sample plate parallel; ③ Add shims between the push rod connecting seat and the template to make the template parallel.
treatment method for the second cause: ① check whether the two eccentric wheel keyways and eccentric pin holes are symmetrical or worn. If there is error or damage, repair them; ② Check whether the center distance between the corresponding holes of the two swing rods is equal or worn, and whether the installation position is symmetrical. If there is any error or damage, it shall be repaired; ③ Check whether the hinge bearing and pin shaft of the crank rocker mechanism are damaged and whether they need to be replaced with new parts.
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